Keegan Precast Ltd specialise in the design, manufacture and installation of precast concrete products from our state of the art fully automated manufacturing plant located in Trammon, Rathmolyon, Co. Meath, Ireland. Easi-Set Buildings are completed with all-precast floors ready to set on a prepared gravel base. Right now there are literally thousands of looks for the office floor that can be achieved with different polished concrete flooring. From the initial design stages through to the completion of the works on site Flood Flooring maintained a very helpful, professional and competent manner. Precast concrete is durable and requires minimal maintenance. View Project To accommodate service voids and column notches, the hollowcore can be pre-formed to individual requirements. To provide lateral restraint to the steel beam and to meet sound/fire requirements, it is necessary to fill the void between the hollowcore unit and the steel beam with C25/30 grade concrete. In some cases, double tees can also can be used as wall panels on low-rise commercial buildings. EFFICIENT: APC products and services require only one inspection, saving time . Roofs, walls, floors, and staircases can all be constructed from the material. Fabrication. Quality controlled in our dedicated facilities, Westkon's hollowcore floor concrete planks provide an affordable, durable, and efficient flooring solution. Abrasive pads file down the best surface area of the concrete. These cookies track visitors across websites and collect information to provide customized ads. The nominal bearing length is 75mm on steel work. The beams were approximately 10 cm high and 12 cm wide, with five reinforcement bars. Types Of Precast Flooring Precast concrete is a versatile flooring product which has long been an efficient solution for a wide range of buildings. You will also find testimonials to our ability to produce site-specific solutions and to meet budget and scheduling requirements. Molin Concrete offers two types of Hollow Core plank: Flexicore and Extruded. No propping is required as the planks create an instant working platform other trades can gain instant access to continue their work. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. Our floor depths are between 12-24 depending on your needs, with steel bar joists embedded into 3 concrete panels (depth of joists may vary), and poured into slightly cambered molds at 5000psi containing embedded 6x6 welded wire mesh. How To Clean A Concrete Floor In Basement, How To Stain Concrete Floors To Look Like Wood, Floor To Ceiling Kitchen Storage Cabinets. This cookie is set by GDPR Cookie Consent plugin. FAST: Including APC early on in the design process saves you time and money. Installation costs depend on if wall-panel joints have either cement grouting, caulking, or bolting. These cookies will be stored in your browser only with your consent. Precast concrete planks are a popular building material to enlarge the useful square foot of a home. The precast units of the structured profundities are utilized in the floor construction. The UK's leading manufacturer of pre-stressed Hollowcore Concrete Floors T-SLAB is an all-new, patented precast concrete slab system that leverages the time-tested principles of Roman arch design and multiple concrete types to deliver a stronger, lighter, and more versatile slab. Our product options give you the design flexibility you need while reducing your lead time. Slabs can be formed with either reduced ends or a notched end to allow the slab to sit on the shelf angle. Long span/depth ratio large areas can be covered in a single span/plank meaning less steel/masonry and structural efficiency. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. Solid prestressed units are manufactured in 100mm depths and are suitable for many commercial applications. Subscribe to our newsletter and stay up to date on all the latest news from Flood Precast. Prestressed Concrete Flooring. Structural members like concrete frames, walls, and floors can be constructed using precast concrete to save time and resources. Design and Manufacturing specialists specialising in retaining walls, block and beam and designed precast solutions. Outstanding thermal properties and offers improved thermal efficiency in buildings. Flood Precast personnel worked well with all Bouygues staff and the design team to delivery a high quality product in a safe manner and within the programme constraints, Flood Precast were exemplary in their professionalism and provided innovative design which allowed us to accelerate our already tight construction programme. Installed by Milbank Concrete Products during your Hollowcore Floor Installation, these specially designed, low-cost, GRP (glass reinforced plastic) covers protect your service holes, allowing continual work to progress on site and minimise any risk of accidental injury. Precast Concrete Manufacturers Association can find answers and solutions to your design or technical challenges from our member base. Unlike its competition, however, T-SLAB delivers all its benefits with the strength, speed, and performance of precast concrete. Cast-in-situ concrete is a type of concrete which is prepared, poured, cast, and cured at construction site. Yes, this is a wide range, so let's break this down into more specific situations. Look for a track record of satisfied customer. Put your site safety first with our specialist anti-slip SafeTread Hollowcore Covers. Copyright 2022 Milbank Concrete Products Ltd. . Concrete floors may be polished dry or wet. Whether your project is a large industrial complex or multi-level, indoor parking structure, you can count on our precast concrete for long-lasting service . Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. The cookie is used to store the user consent for the cookies in the category "Performance". Poundfield Precast flooring systems carry the CE Mark Accreditation British Standard EN 15037-1:2008 so you can be assured of receiving consistently high quality . Hollowcore: This is the most common, efficient and flexible pre-cast floor solution and can be used in just about all building types, such as . The T-SLAB is one of the latest examples of Roman building principles at work in the modern age. The blocks were 32 cm wide and made in three different heights (10.5 cm, 12.5 cm, or 16.5 cm). After erection, the units are connected to the structure & the longitudinal joints are grouted.In some cases a cast in-situ structural topping screed is added. Additional waterstops, damproofing, and sealers can be used. PSC uses high-strength steel and concrete in comparison to RC (Reinforced Concrete). Installation of hollowcore flooring units from Milbank Concrete Products on behalf of Tec Construction Ltd for Carebase Ltd. About Precast Concrete Beam & Block Concrete Flooring Hollowcore floors (also known as slabs or planks) are lightweight, efficient, and strong. Precast concrete structures generally range in cost from $375 to $1,300 per cubic yard. The use of precast concrete columns and beams makes an ideal framework for hanging precast concrete panels, creating a design that offers fast construction, structural stability, and enhanced fire resistance. To learn more about our complete hollowcore precast flooring package, contact Westkon's Technical department today on +61 3 8746 1300. This cookie is set by GDPR Cookie Consent plugin. The cove base moldings are 48 inches long and have matching 90-degree and 45-degree inside and outside corners. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. impressed with the quality of the products especially the soffit finish. This technical guidance document addresses aspects of designing steel framed buildings with precast concrete floors. The Nitterhouse structural product family includes precast/prestressed concrete slabs that provide an exceptionally strong and versatile material suitable for a wide range of applications. This cookie is set by GDPR Cookie Consent plugin. Slope topping slab from 6'' to 3'' toward front of garage for proper drainage Place control joints directly above Precast Garage Floor keyway joints. The slabs are made by pouring standard concrete into a mold while under highly supervised conditions. Our solid floor prestressed units provide effective solutions for projects in a variety of sectors. These may be tooled during concrete placement, or saw cut afterwards. read more, With the 2021 uplift to Part L (conservation of fuel and power) on the horizon, weve prepared a series of documents to support architects, developers, housebuilders and specifiers in their understanding of, and preparations for, the changes ahead. This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. You also have the option to opt-out of these cookies. Concept of prestressed concrete. Precast concrete is a construction material produced when concrete is cast in a reusable mold and then cured in a well-controlled environment before being transported to the construction site. There are many reasons to use precast concrete products for construction, landscaping, and . Counter battens can be screw-fixed to the soffit for a plasterboard finish. The units are generally 1200 mm wide and the length remains up to 20m. The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". There are four major types of precast systems which are classified based on the on the load bearing structure: 1. 100mm-thick solid prestressed slabs can be used as permanent formwork for a cast in-situ balcony. Alternatively, when a slim floor system is adopted to minimise the structural floor depth, the units may be supported on a wide bottom flange, or a wide . Concrete drainage channels also feature tongue and groove joints for positive alignment and an outstanding fit with any requisite joint sealant. But opting out of some of these cookies may affect your browsing experience. With more properties being made in a modern design, concrete polishing floors is actually growing in bounds as well as leaps. Banagher Precast Concrete offsite precast building solutions include but are not limited to precast flooring, double tees, stairs, walls, elevator cores, beams, faade panels, bespoke and . Hollowcore precast concrete floor systems provide long spans with cross sections that reduce the height of the building, saving material cost, and the inorganic composition of Hollowcore precast concrete floor system enhances fire protection. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. Ideal for applications where enhanced structural performance and lateral load distribution is required, such as in industrial buildings, and multi-storey buildings and car parks. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. Our precast hollowcore floors are available in sections 150, 200 and 250mm deep. Precast Concrete or Steel Framing Steel framing is an increasingly popular construction option due to its modern aesthetic qualities and environmental advantages. We also use third-party cookies that help us analyze and understand how you use this website. Supply only or supply and install services available, Sound resistance noise transfer performance, Can be used in all types of structure masonry, steel and concrete Reduces total tonnage of steel beams by up to 40% (composite steel beams), Reduces the number of components to be erected (composite steel beams), Reduced site operations (composite steel beams), Optimisation of shear studs (composite steel beams), Manufactured under factory-controlled conditions to maintain quality consistency, All precast concrete products and processes comply with all relevant standards and are manufactured in accordance with BS EN ISO 9001, Accredited to BS EN 14001 and BES 6001 responsible sourcing, Precast components are CE marked against BS EN 1168. The owner used Molin's insulated precast concrete walls and their precast concrete structural beam product to support the upper floor's prestressed hollow core. There are three styles of pre-cast concrete floors: 1. This requires close co-operation to ensure that the setting out of the cores and shear studs align. Analytical cookies are used to understand how visitors interact with the website. CLEAN: No concrete pouring, no debris, and no dumpster. Precast concrete walls cost $150 to $320 per linear foot installed for 6' to 8' tall walls or $25 to $40 per square foot. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. To install the cement pieces, just fix them to the wall and floor. Slabs are available in 100, 120, 150, 200, 300 and 400mm thicknesses. The cookie is used to store the user consent for the cookies in the category "Other. The void between the unit and the steel beam is then filled with C25/30 grade concrete by the main contractor to tie the components together. Note that the cores on opposing slabs need to line up to facilitate this detail. Concrete Flooring Precast In addition to a mirror-like shine, concrete flooring may be spruced up with embedded patterns, lines, images, grids and other designs. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. Over the years, Spancast Caribbean has successfully manufactured many other precast products and has become a household name to many of our developers. Qualified System Installer - The company who designs the radiant floor heating system may also install the system. Provides a structural and cost-efficient solution for steel frames (composite steel beams), Residential standard housing, retirement apartments, high-rise apartments, residential (single and multi-occupancy), care homes, Industrial and commercial office buildings, retail, distribution, manufacturing, Healthcare hospitals, healthcare centres, Clear, unpropped spans provide an immediate working platform, Easier installation of services, with holes and notches pre-formed during manufacture, Virtually maintenance free concrete is not subject to damage from rot or insect attack. We are committed to bringing you exactly what you need, when you need it. Transport and installation by our fitting crews is facilitated by our competent customer support team. These blocks are then encased by self-compacting concrete, creating strong arches in a series of reinforced ribs. None of the walls sustained structural failure despite 157-mile-per-hour winds. Milbank hollowcore floors (also known as slabs or planks) are pre-stressed concrete slabs with internal tubular voids, creating an efficient and lightweight plank that is far lighter than other floor slabs of equal thickness or strength. Precast concrete can be used to create road barriers, building segments such as walls, and a wide range of shapes and sizes of blocks. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. They are manufactured in 100mm, 150mm and 200mm depths and are suitable for use in high-rise apartments, stadia, industrial and commercial projects. Poundfield's core business is to manufacture quality concrete solutions and to provide a complimentary support . A double-T beam is cast in a factory in a sectional shape that resembles two "T"s joined together - hence the name "double-T" (see Figure 1). The permanent formwork is an ideal and economic solution for constructing concrete floors for single or multi level structures, concrete decks and platforms. Find details of our product range, which includes a wide range of precast concrete flooring solutions as well as a number of other precast products such as stair cores and balconies. Precast concrete will not catch fire, and it will prevent the spreading of fire from room to room. Under News there are examples of the many successful projects to which we have contributed. The reduction in weight offers benefits such as lower transportation costs and saves on the cost of materials required (concrete). Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. Precast Hollowcore & solid floors Excellent sound-reducing qualities, durability and inherent fire resistance make our hollowcore slabs the solution of choice for apartments, care homes, hospitals and commercial projects. These units may be supported on the top flange of a steel beam, or on shelf angles attached to the beam web. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. Higher ratios of water can create pores in the concrete, which reduces the strength and longevity. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. Our precast hollowcore floors are available in sections 150, 200 and 250mm deep. Where needed, the lightweight concrete blocks can be omitted, providing the flexibility to include ducts, built-in installations, and zones of solid concrete with added reinforcement.
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